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Abrasion
Resistance: The ability
of a rubber compound to resist mechanical wear.
Ambient
Temperature: The surrounding
temperature relative to the given point of application.
Backgrind:
Distortion at the parting line, usually in the form of a ragged
indentation.
Bake-Out:
A process whereby a vacuum system is heated for a given time
at some predetermined temperature to degas off the components.
(Ex: Gages, Fittings, Valves, Seals, etc.)
Blisters:
A raised spot or bubble on the surface or a separation between
layers, usually forming a void or air-filled space in the vulcanized
article.
Bloom:
A dusty or milky looking deposit caused by migration of a liquid
or solid to the surface occuring sometime after curring
Buna-N:
Same as Nitrile.
Buna-S:
Co-polymers of butadiene and styrene. Also known as SBR and
GRS.
Butyl:
A co-polymer of iso-butylene and isoprene.
Calender:
A machine used to form sheets of rubber between steel rollers.
Compound:
A mixture of polymers and other ingredients to produce a useable
rubber material.
Compression
Set: The amount by which a
rubber specimen fails to return to its original shape after
release of compression load. The numerical value is that percentage
of the amount compressed that does not return, NOT a percentage
of the ENTIRE speciman.
Co-Polymer:
A polymer consisting of two different monomers chemically combined.
Cure
Date: Date when the rubber product
was molded. (Ex: 1Q01 means, 1st Quarter of the year 2001)
Durometer:
An instrument for measuring the hardness of rubber.
Elasticity:
The property of an article which tends to return to its original
shape after deformation.
Elastomer:
Any synthetic or natural material with resilience or memory
sufficient to return to its original shape after major or minor
distortion.
Elongation:
Generally is "Ultimate Elongation", or percent increase
in original length of a specimen when it breaks.
Extrusion:
Distortion or flow under pressure of a portion of seal into
clearance between mating metal parts.
Filler:
Chemically inert, finely divided material added to the Elastomer
to aid in the processing and improvement of physical properties.
Flash:
Excess rubber left around a rubber part after molding due to
space between mating mold surfaces.
Gasket:
A device used to retain fluids under pressure or seal out foreign
matter. Normally refers to a static seal.
Gate:
The point of rubber entry into a mold cavity.
Hardness:
Resistance to a distorting force measured by the relative resistance
of the material to an indented point of a standard hardness
testing instrument.
Hardness,
Shore A: The rubber Durometer
hardness as measured on a Shore "A" gauge. Higher
numbers indicate harder material. (Ex: 30 Shore is Soft . .
. 90 Shore is Hard)
HCR:
High Consistency Rubber, rubber that is processed on a rubber
mill having much higher viscosity than liquid silicone rubber.
(Same as Millable Gum Rubber)
LIM™:
Liquid Injection Molding, refers to the processing of liquid
silicone rubber (LSR).
LSR:
Liquid Silicone Rubber, the silicone rubber utilized in the
LIM™ process.
Millable
Gum Rubber: Rubber that
is processed on a rubber mill having a much higher viscosity
than liquid silicone rubber. (Same as High Consistency Rubber)
Mismatch:
Unsymmetrical seal caused by dissimilar cavities in mating mold
sections.
Modulus:
Tensile stress at a specified elongation. (Usually 100% elongation
for elastomers)
Mold
Finish: The uninterrupted surface
produced by intimate contact of rubber with the surface of the
mold at vulcanization.
Monomers:
A chemical compound that can undergo polymerization.
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Nitrile:
(Buna-N) The most commonly used Elastomer for products because
of its resistance to petroleum fluids, good physical properties
and useful temperature range.
Occlusion:
The mechanical process by which vapors, gases, liquids or solids
are entrapped within the folds of a given substance during working
or solidification.
Off-Register:
Misalignment of mold halves causing an out-of-round part cross
section.
Oil
Resistant: Ability of a vulcanized
rubber to resist the swelling and deterioration effects of various
types of oils.
Oil
Swell: The change in volume of a
rubber article due to absorption of oil or other fluids.
Out-Gassing:
A vacuum phenomenon wherein a substance spontaneously releases
volatile constituents in the form of vapors or gases. In rubber
compounds, this may include water vapor, plasticizers, air,
inhibitors, etc.
Permanent
Set: The deformation remaining
after a specimen has been stressed in tension for a definite
period and released for a definite period.
Permeability:
The rate at which a liquid or gas under pressure passes through
a solid material by diffusion and solution. In rubber terminology,
it is the rate of gas flow expressed in atmospheric cubic centimeters
per second through an Elastomeric material one centimeter square
and one centimeter thick. (atm cc/cm squared / cm/sec)
Pigment:
A colored material, usually a powder or paste, used to color
rubber.
Polymer:
A material formed by the joining together of many (poly) individual
units (mer) of one or more monomers. Synonymous with Elastomer.
Post
Cure: The final step in the vulcanization
process for the more exotic elastomers. Provides stabilization
of parts and drives off decomposition products resulting from
the vulcanization process.
Resilient:
Capable of returning to original size and shape after deformation.
RTV:
Room Temperature Vulcanization, generally silicone rubber, that
after mixing, will cure when exposed to air.
Rubber,
Natural: Raw or crude rubber
obtained from vegetable sources.
Rubber,
Synthetic: Manufactured or
man-made elastomers.
Runner:
The distribution system within a mold connecting the sprue to
the gates.
SBR:
Styrene butadiene. Very good resilience & tensile strength.
Poor ozone & oil resistance.
Screw:
The rotating component of an injection press which delivers
the rubber into the mold.
Scorching:
Premature curing or setting up of raw compounding during processing.
Shrinkage:
Decreased volume of seal, usually caused by extraction of soluble
constituents by fluids followed by air drying.
Silicone
Rubber: Elastomer that retains
good properties through extra wide temperature range.
Specific
Gravity: The ratio of the
weight of a given substance to the weight of an equal volume
of water at a specified temperature.
Sprue:
The initial entry point of rubber into a mold. In a simple mold,
it is the same as a gate.
Sprue
Marks: Marks left on the surface
of a rubber part, usually elevated, after removal of the sprue
or cured compound in the gate through which the compound is
injected or transferred.
Static
Seal: Part designed to seal between
parts having no relative motion. (See Gasket)
Tear
Resistance: Resistance to
growth of a cut or nick when tension is applied to the cut specimen.
Commonly expressed as "pounds per inch thickness".
Tensile
Strength: Force in "pounds
per square inch" required to cause the rupture of a specimen
of a rubber material.
Thermal
Expansion: Expansion caused
by increase in temperature. May be linear or volumetric.
Viscosity:
The property of fluids by which they resist an instantaneous
change of shape. (Ex: Resistance to flow)
Vulcanization:
A thermo-setting reaction involving the use of heat and pressure,
resulting in greatly increased strength and elasticity of rubber-like
materials.
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